United States Plastic Extrusion Equipment and Machinery Market (2025-2031) | Growth, Size, Analysis, Share, Forecast, Outlook, Revenue, Companies, Industry, Value & Trends

United States Plastic Extrusion Equipment and Machinery Market Highlights

Report Name	United States Plastic Extrusion Equipment and Machinery Market
Forecast Period	2025-2031
Market Size	USD 11 Billion by 2031
CAGR	6.5%
Growing Sector	Automotive

Topics Covered in the United States Plastic Extrusion Equipment and Machinery Market Report

The United States Plastic Extrusion Equipment and Machinery market report thoroughly covers the market by machine type, by process type and by solution. The report provides an unbiased and detailed analysis of the on-going market trends, opportunities/high growth areas, and market drivers which would help the stakeholders to devise and align their market strategies according to the current and future market dynamics.

United States Plastic Extrusion Equipment and Machinery Market Size & Analysis

The United States Plastic Extrusion Equipment and Machinery Market is projected to reach approximately $ 11 billion by 2031, growing at a compound annual growth rate (CAGR) of around 6.5% from an estimated $ 6 billion in 2025. The automotive category holds the highest market share in the industry.

United States (US) Plastic Extrusion Equipment and Machinery Market Synopsis

The plastic extrusion equipment and machinery market in the United States (US) is one of the largest and most developed globally, driven by robust demand across various industries such as packaging, construction, automotive, and consumer goods. The U.S. is home to numerous manufacturers and suppliers that produce a wide range of extrusion machinery, including single-screw and twin-screw extruders, as well as specialized systems for applications like blown film, pipe and profile extrusion, and sheet extrusion. The market is characterized by continuous innovation, with a growing emphasis on automation, energy efficiency, and sustainability in manufacturing processes. Increasing consumer preference for sustainable packaging solutions and the rise in infrastructure projects are significant factors contributing to the market's expansion. The U.S. also serves as a hub for research and development in extrusion technology, with ongoing advancements aimed at enhancing processing capabilities, reducing production costs, and supporting the use of eco-friendly materials.

According to 6Wresearch, United States Plastic Extrusion Equipment and Machinery market size is projected to grow at a CAGR of 6.5% during 2025-2031. The growth of the U.S. plastic extrusion equipment and machinery market is driven by several key factors, including increasing demand across industries like packaging, automotive, construction, and electronics. The rising trend of sustainable packaging solutions is particularly significant, as manufacturers seek extrusion technologies capable of producing recyclable, biodegradable, and eco-friendly plastic materials. The push for automation and energy efficiency in manufacturing processes is another major growth driver, helping companies reduce operational costs and improve product quality.

Additionally, infrastructure investments and rising consumer demand for flexible and durable packaging are fueling the need for advanced extrusion systems. However, the market faces challenges such as rising raw material costs, supply chain disruptions, and stringent environmental regulations. While the industry is shifting towards more sustainable practices, the high initial investment required for advanced extrusion machinery can be a barrier for smaller manufacturers. Furthermore, the global shortage of skilled labor and increasing pressure to meet environmental sustainability targets are obstacles that companies must address in order to maintain competitive growth in the market.

United States Plastic Extrusion Equipment and Machinery Market Trends

• Sustainability Focus - Growing demand for recyclable, biodegradable, and eco-friendly plastics, driving advancements in extrusion technologies that support sustainable production.
• Automation and Industry 4.0 - Increasing adoption of automated extrusion systems and smart manufacturing technologies to improve production efficiency, reduce labor costs, and enhance precision.
• Energy-Efficient Equipment - Rising emphasis on energy-efficient extrusion machinery to lower operational costs and minimize environmental impact.
• Customization and Versatility - Rising demand for custom plastic products across various industries, requiring more flexible and adaptable extrusion systems.
• Technological Advancements - Continued innovations in extrusion technologies, such as enhanced material processing, improved throughput, and better quality control.

Investment Opportunities in the United States Plastic Extrusion Equipment and Machinery Market

• Sustainable Extrusion Solutions - Investment in machinery that supports the production of eco-friendly, biodegradable, and recyclable plastics to cater to the growing demand for sustainable products.
• Automation and Smart Manufacturing - Funding for automated extrusion systems and the adoption of Industry 4.0 technologies to enhance operational efficiency and reduce costs in the extrusion process.
• Energy-Efficient Equipment - Investment in energy-efficient plastic extrusion machinery to help manufacturers reduce energy consumption and lower operational costs.
• Recycling Technologies - Investment in extrusion technologies designed for processing recycled plastics, supporting the growing demand for sustainable and circular economy practices.
• Packaging Industry Expansion - Focusing on the growing demand for flexible and rigid packaging solutions, especially in food and beverage, retail, and e-commerce, driving growth in blown film and sheet extrusion.

Key Players in the United States Plastic Extrusion Equipment and Machinery Market

The U.S. plastic extrusion equipment and machinery market is home to several key players that lead the industry in innovation and production. Prominent companies include Coperion, a global leader in twin-screw extrusion technology, known for its high-performance equipment used in various applications, including food processing and plastics recycling. Milacron, with its extensive portfolio of extrusion machinery, is another major player, offering advanced systems for applications ranging from packaging to automotive components.

Welex, a key manufacturer of sheet extrusion equipment, serves industries such as medical, food packaging, and electronics. KraussMaffei is a well-established brand providing extrusion machinery that caters to diverse sectors, including automotive, construction, and consumer goods. Additionally, some of these players hold majority of the United States Plastic Extrusion Equipment and Machinery market share. Additionally, Reifenhäuser is known for its innovative blown film extrusion technology, and Davis-Standard leads the market in extrusion systems for processing films, sheets, and coatings. These companies play a pivotal role in driving the growth and technological advancement of the plastic extrusion equipment market in the U.S.

Government Regulations in the United States Plastic Extrusion Equipment and Machinery Market

In the United States, the plastic extrusion equipment and machinery market is governed by a combination of federal and state regulations that ensure safety, quality, and environmental sustainability. The Occupational Safety and Health Administration (OSHA) sets safety standards for machinery used in the extrusion process, ensuring that equipment is safe for operators and meets workplace safety requirements. The Environmental Protection Agency (EPA) enforces regulations that address the environmental impact of plastic production, including air and water quality standards, as well as the proper disposal and recycling of plastic waste.

The U.S. Consumer Product Safety Commission (CPSC) also plays a role in regulating the safety of plastic products made through extrusion, ensuring they meet consumer safety standards. Further, these initiatives have further boosted the United States Plastic Extrusion Equipment and Machinery market revenues. Additionally, the FDA regulates plastic materials used in food packaging, ensuring compliance with safety standards. With growing concerns over plastic waste, there has been increasing pressure from government bodies to adopt recycling-friendly extrusion technologies and sustainable manufacturing practices, encouraging manufacturers to invest in greener production processes. These regulations aim to balance industrial growth with environmental responsibility and worker safety.

Future Insights of the United States Plastic Extrusion Equipment and Machinery Market

The future of the plastic extrusion equipment and machinery market in the United States is poised for continued growth, driven by innovations in automation, sustainability, and energy efficiency. As industries increasingly focus on environmentally friendly packaging and products, there will be a rising demand for advanced extrusion technologies capable of processing recyclable and biodegradable materials.

The integration of smart manufacturing techniques, such as real-time monitoring and predictive maintenance, is expected to enhance production efficiency, reduce costs, and improve product quality. Furthermore, the ongoing push for sustainability, coupled with regulatory pressure on plastic waste reduction, will drive investments in recycling technologies and more sustainable manufacturing practices. The market will also see growth as industries such as packaging, automotive, and construction continue to evolve, requiring more specialized and customized extrusion solutions. As a result, the U.S. plastic extrusion equipment and machinery market is expected to remain dynamic, with technological advancements supporting both industrial growth and environmental goals.

Twin-Screw Category to Dominate the Market - By Machine Type

According to Ravi Bhandari, Research Head, 6Wresearch, the twin-screw extrusion category in the U.S. is expected to see robust growth due to its versatility and ability to process a wide range of materials, including high-performance polymers, biodegradable plastics, and composites. As industries such as packaging, automotive, and construction increasingly demand specialized, high-quality plastic products, twin-screw extruders are becoming essential for their superior mixing, compounding, and processing capabilities.

The rising need for sustainability, especially in packaging and recycling applications, further drives the demand for twin-screw technology, as it efficiently handles recycled materials and supports the production of eco-friendly products. Additionally, the growing trend toward automation and smart manufacturing will enhance the appeal of twin-screw extrusion systems, as they offer higher precision, faster production speeds, and improved energy efficiency.

Blown Film Extrusion Category to Dominate the Market - By Process Type

The blown film extrusion process in the U.S. is experiencing significant growth, largely driven by the increasing demand for flexible packaging solutions in industries such as food and beverage, retail, and e-commerce. With the rise in online shopping and the need for efficient, lightweight, and cost-effective packaging, blown film extrusion technology is becoming more crucial for producing durable and versatile films. Additionally, as sustainability becomes a priority, manufacturers are increasingly turning to this process to produce recyclable and biodegradable films, further fueling its growth.

Advancements in extrusion technology are also enabling faster production speeds, higher film quality, and greater customization, meeting the diverse needs of modern packaging. As consumer preferences shift towards eco-friendly packaging solutions and industries strive for cost reduction, the blown film extrusion process is expected to continue expanding, playing a key role in the future of flexible packaging.

Key Attractiveness of the Report

• 10 Years Market Numbers.
• Historical Data Starting from 2021 to 2024.
• Base Year - 2024.
• Forecast Data until 2031.
• Key Performance Indicators Impacting the Market.
• Major Upcoming Developments and Projects.

Key Highlights of the Report:

• United States Plastic Extrusion Equipment and Machinery Market Overview
• United States Plastic Extrusion Equipment and Machinery Market Outlook
• United States Plastic Extrusion Equipment and Machinery Market Forecast
• Market Size of United States Plastic Extrusion Equipment and Machinery Market, 2024
• Forecast of United States Plastic Extrusion Equipment and Machinery Market, 2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Revenues & Volume for the Period 2021-2031
• United States Plastic Extrusion Equipment and Machinery Market Trend Evolution
• United States Plastic Extrusion Equipment and Machinery Market Drivers and Challenges
• United States Plastic Extrusion Equipment and Machinery Price Trends
• United States Plastic Extrusion Equipment and Machinery Porter's Five Forces
• United States Plastic Extrusion Equipment and Machinery Industry Life Cycle
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Machine Type for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Single-Screw for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Twin-Screw for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Process type for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Blown Film Extrusion for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Sheet/Film Extrusion for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Tubing Extrusion for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Others for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Solution for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By New Sales for the Period 2021-2031
• Historical Data and Forecast of United States Plastic Extrusion Equipment and Machinery Market Revenues & Volume, By Aftermarket for the Period 2021-2031
• United States Plastic Extrusion Equipment and Machinery Market - Import Export Trade Statistics
• Market Opportunity Assessment, By Machine Type
• Market Opportunity Assessment, By Process type
• Market Opportunity Assessment, By Solution
• United States Plastic Extrusion Equipment and Machinery Market - Top Companies Market Share, 2024
• United States Plastic Extrusion Equipment and Machinery Market - Competitive Benchmarking, By Technical and Operational Parameters
• United States Plastic Extrusion Equipment and Machinery Market - Company Profiles
• United States Plastic Extrusion Equipment and Machinery Market - Key Strategic Recommendations

Markets Covered

The United States Plastic Extrusion Equipment and Machinery market report provides a detailed analysis of the following market segments -

By Machine Type

• Single-Screw
• Twin-Screw

By Process Type

• Blown Film Extrusion
• Sheet/Film Extrusion
• Tubing Extrusion
• Others

By Solution

• New Sales
• Aftermarket